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DSBC Double Acting Profile Air Cylinder
The DSBC series is a high-performance, double-acting pneumatic cylinder strictly compliant with ISO 15552. Featuring a robust profile barrel with integrated sensor slots and self-adjusting cushioning (PPS), it offers superior reliability for diverse industrial automation needs.
- Overview
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Product Detailed Description：
Our DSBC Series represents the pinnacle of standard pneumatic actuation. Designed as a 1:1 interchangeable solution for international ISO 15552 standards, it features a hard-anodized aluminum profile barrel that provides exceptional rigidity and a clean aesthetic. The cylinder is equipped with advanced pneumatic cushioning—adjustable (PPV) or self-adjusting (PPS)—which significantly reduces noise and vibration, extending the service life of both the cylinder and the machinery. With a wide range of bore sizes (32-125mm) and customizable strokes up to 2800mm, the DSBC is engineered for high-frequency operations and harsh industrial environments.
Product Feature :
1. ISO 15552 Compliance: Global interchangeability ensures easy replacement and system integration.
2. PPS Self-Adjusting Cushioning: Eliminates the need for manual adjustment, saving installation time and ensuring optimal deceleration.
3. Integrated Sensor Slots: The profile barrel includes T-slots on three sides for flush-mounted proximity sensors, protecting them from mechanical damage.
4. Versatile Variants: Options include low friction (L1), high corrosion protection (R3), and specialized scrapers (A1/A6) for chemical or unlubricated environments.
5. Robust Construction: High-quality aluminum alloy barrel and chrome-plated steel piston rod for maximum durability.
Specification：
| Series | DSBC |
| Bore Size | Ø32, 40, 50, 63, 80, 100, 125 mm |
| Stroke Range | 1 mm to 2800 mm (Customizable) |
| Mode of Operation | Double-acting |
| Cushioning | P (Elastic), PPS (Self-adjusting), PPV (Adjustable) |
| Pneumatic Connection | G1/8, G1/4, G3/8, G1/2 |
| Piston Rod Thread | M10x1.25, M12x1.25, M16x1.5, M20x1.5, M27x2 |
| Temperature Range | Standard: -20 to 80°C; Heat-resistant (T1/T4): Up to 150°C |
| Operating Pressure | 0.4 bar to 12 bar |
| Position Sensing | Via proximity sensor (integrated T-slots on 3 sides) |
1. Automotive Manufacturing：
The DSBC is extensively used in car body-in-white assembly lines for clamping, positioning, and welding jigs. Its high moment resistance and optional clamping units (C) ensure that heavy automotive parts are held securely during high-precision robotic operations.
2. Food and Beverage Packaging：
Thanks to the R3 high corrosion protection and specialized scrapers, this cylinder excels in packaging machinery that undergoes frequent wash-downs. It handles high-speed sorting, filling, and palletizing tasks while maintaining hygiene standards and resisting chemical cleaning agents.
3. Material Handling and Logistics：
In automated warehouses and conveyor systems, the DSBC serves as a reliable actuator for diverting, stopping, and lifting loads. The self-adjusting PPS cushioning is particularly valuable here, as it automatically adapts to varying load weights, reducing impact and noise on the factory floor.
Installation and Usage：
1. Piping Preparation: Flush all air lines to remove debris and moisture before connecting to the G-thread ports.
2. Mounting Alignment: Ensure the cylinder is mounted squarely to the load; misalignment can cause side-loading and premature seal wear.
3. Speed Adjustment: Use flow control valves to set the piston speed. For PPV models, adjust the cushioning screws slowly until the impact is minimized.
4. Air Filtration: Use a 5-micron filter-regulator to ensure clean, dry air, which is essential for maintaining the internal lubrication.
5. Sensor Installation: Insert proximity sensors into the profile slots and secure them at the desired detection point using the integrated screw.
FAQ
Q1. Is the DSBC cylinder a direct replacement for other ISO 15552 brands?
A1. Yes, it strictly follows ISO 15552 dimensions, making it fully interchangeable with brands like Festo, SMC, and Airtac.
Q2. What is the benefit of PPS cushioning over standard PPV?
A2. PPS is self-adjusting; it automatically finds the best cushioning setting regardless of load or speed changes, saving you significant setup time.
Q3. Can I order this cylinder for high-temperature environments?
A3. Yes, we offer T1 (up to 120°C) and T4 (up to 150°C) heat-resistant seal variants.
Q4. Are the sensors protected?
A4. Yes, the sensors are recessed into the profile slots, so they won't be knocked off or damaged by external forces.
Q5. Do you offer protection against rotation?
A5.Yes, the "Q" variant (DSBC-...-Q) features internal protection against rotation for applications requiring precise orientation.
Q6. What is the maximum stroke available?
A6. We can manufacture customized strokes up to 2800mm, though standard sizes are stocked for immediate delivery.
Q7. Does it require lubrication?
A7.The cylinder is pre-lubricated and can operate without additional oil. However, once you start using a lubricator, you must continue to use it.
Q8. Can this handle heavy lateral loads?
A8.While standard cylinders are for axial force, we recommend using guide units for heavy lateral loads to protect the piston rod seals.
