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CJPB Series Needle Cylinder

The CJPB Series is an ultra-compact, single-acting needle cylinder designed for short-stroke applications in confined spaces. Featuring a threaded body for direct panel mounting and a durable stainless steel rod, it is the premier choice for precision electronic assembly, clamping, and small-scale automation.

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Product Detailed Description:

Engineered for maximum space efficiency, the CJPB Series Pin Cylinder offers a streamlined solution for micro-linear motion. The cylinder body is crafted from high-quality brass (or aluminum) with a precision-ground stainless steel piston rod, ensuring a low-friction stroke and long service life.

Its unique "Pin" design allows the cylinder to be embedded directly into machine blocks or mounted through panels using the included hex nut, significantly reducing the overall footprint of your pneumatic system. This single-acting spring return model requires only one air port, simplifying your tubing and valve configurations.

Product Feature:

1.Micro-Miniature Design: One of the smallest industrial cylinders available, perfect for high-density machine layouts.

2.Integrated Panel Mounting: The fully threaded body allows for direct mounting into panels or custom-machined blocks.

3.Single-Acting Spring Return: Simplifies control logic and piping by using air to extend and an internal spring to retract.

4.High-Quality Materials: Stainless steel piston rod prevents corrosion and ensures smooth operation in high-frequency cycles.

5.Easy Installation: Comes with mounting nuts for quick and secure setup.

6.Optional Non-Rotating Versions: Available with specialized rod designs for applications requiring fixed orientation.

Specification:

Series

CJPB (Standard Needle Cylinder)

Action

Single Acting Spring Return

Bore Size

Ø6, 10, 15 mm

Standard Strokes

5mm, 10mm, 15mm, 20mm, 25mm, 30mm

Fluid

Compressed Air (40μm filtered)

Operating Pressure Range

0.2 ~ 0.7 MPa (29 ~ 101 psi)

Proof Pressure

1.05 MPa (152 psi)

Ambient & Fluid Temp.

-10°C to 70°C (No freezing)

Piston Speed

50 ~ 500 mm/s

Mounting Type

Panel Mount / Threaded Body

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Application

1.Electronics & Semiconductor Manufacturing:

In the world of SMT (Surface Mount Technology), space is at a premium. The CJPB cylinder is widely used as a precision ejector in tape-and-reel feeders to push microscopic components into position. Its miniature profile allows it to be integrated into high-density test fixtures, where it acts as a micro-probe to verify PCB connectivity or as a delicate locator to align flexible circuits before laser welding. The short stroke ensures high-speed cycles, keeping throughput at maximum levels.

2.Medical & Laboratory Automation:

Precision and cleanliness are paramount in medical devices. The CJPB series is ideal for automated liquid handling systems, such as micro-pipettes and blood analyzers, where it controls the opening and closing of micro-valves or the clamping of test tubes. Because it can be panel-mounted, it is often embedded within the chassis of diagnostic instruments to operate small-scale mechanical gates or to trigger sample ejection without adding bulk to the machine’s footprint.

3.Textile & High-Speed Sewing Machinery :

For industrial sewing machines, the CJPB cylinder is the go-to component for automatic thread cutting and tensioning. Its tiny diameter allows it to be placed directly beneath the needle plate or inside the sewing head to drive the trimmer mechanism. The single-acting spring return design ensures that the thread is cut with a crisp, repeatable action at thousands of cycles per hour, significantly reducing manual labor and increasing seam consistency.

Installation and Usage:

1.Panel Mounting: Drill a hole matching the body thread size (e.g., M10 for 6mm bore). Insert the cylinder and secure it using the provided hex nut.

2.Piping: Connect a 4mm or 6mm tube to the single air port. Use a 3-way solenoid valve (3/2-way) to control the extension and exhaustion.

3.Lubrication: The cylinder is pre-lubricated. If an airline lubricator is used, use ISO VG32 turbine oil.

4.Side Load Prevention: Avoid applying lateral loads to the micro-rod. Ensure the load is aligned axially to prevent seal wear or rod bending.

5.Spring Tension: Note that the retraction force is provided by an internal spring; ensure your load does not exceed the spring’s return force (refer to catalog data).

FAQ

Q1. Is this CJPB cylinder compatible with SMC brand products?

A1.Yes, our CJPB series is manufactured to the exact same dimensional and performance standards as the SMC CJPB series. It is a 1:1 drop-in replacement.

Q2.Can I get a double-acting version of this pin cylinder?

A2.The standard CJPB is single-acting (spring return) to keep the size minimal. If you require double-acting functionality in a small size, we recommend looking at our CJ2 or CJ1 series micro-cylinders.

Q3.What is the benefit of the threaded body design?

A3. The threaded body allows for "Panel Mounting." You can screw the cylinder directly into a plate or machine frame, which saves space compared to traditional foot or flange mounts.

Q4.Can the rod be customized with a different thread or length?

A4. We offer customization for bulk orders, including special rod end shapes or extended strokes. Please contact our sales team with your specific drawing.

Q5. Is it possible to mount a magnetic sensor on the CJPB series?

A5. Due to its ultra-miniature design, the standard CJPB does not support integrated magnetic sensors. For position sensing, we recommend using external proximity or optical sensors.

Q6. What happens if the air pressure is too low?

A6. The cylinder requires a minimum pressure (typically 0.2 MPa) to overcome the internal spring resistance. If the pressure is too low, the rod may not extend fully or smoothly.

Q7.Is the CJPB suitable for high-speed operations?

A7.Yes, the lightweight piston and short stroke allow for very high cycle rates, making it excellent for high-speed sorting and assembly tasks.

Q8. What is the expected lifespan of the internal spring?

A8. Our springs are made from high-fatigue-resistant alloy steel, designed for millions of cycles. However, ensure the environment is within the rated temperature range to maintain spring tension.

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